Honda gx160 surge : r/MechanicAdvice - reddit Only seems to happen when idle to 1/4 throttle. But to do that well need to remove the idle speed control screw. Generators by their nature are routinely left unused for months on end and thats where fuel starvation issues begin. So I'm wondering what could be causing my problem and how I go about checking it. Tried To Use After Ts Fay And Unit Would Only Run For 15 Mins And Shut Off. Using the choke, it started on the first pull . 1/8 to 3/4 throttle = Needle Jet. How to fix a Honda GX390 thats surging or hunting for an idle. Fuel tank capacity 3.1 Liter. Hey, I'm John, and I'm a Red Seal Qualified Service Technician with over twenty-five years experience. I have a John Deere 185 lawn tractor with a FC540V Kawasaki motor. Use as a replacement for model Honda GX200UT2-QXE2 or GX200UT2QXE2. yes i pulled the jet, bowl, float and pin, crossflow above jet and soaked everything over night. Examples are construction and industrial equipment, generators, and agricultural equipment. it seems as the surge spring pulls the valve open read more PK. Copyright Honda Small Engine | GX200T | eReplacementParts.com The Honda GX200 Engine produces 6.5 HP and has a displacement of 12.0 cubic inches. But the surging tells us its just not getting enough gas. Start engine with throttle lever in MAX. Engine Starts & DiesBut Not Fuel Starved | Tech Support Forum GX200 - Honda engines same thing surges unless i choke it half way. Is there a way to know if your odometer has rolled over Any idea what happened to this tire? $15.37 Part Number: 16124-ZE0-005. Download throttle linkage guide Honda GX200, Titan, Predator You can actually see it moving back-and-forth. Ac motor fan furnace is this an oil port? install the float seat, then install the float needle and the float in the same position that you took them out. Honda Generator Surging | Lawn Mower Forum What is happening this time: The engine surges unless on half choke. A replacement carburetor is not expensive for most Honda engines and ma actually be cheaper in the long run then replacing parts in the carburetor which can be more expensive. On the front of the motor, it has the serial number stamped in the aluminum blockon top it has FY1*(asterisk), below it has GC04-3126255. But when I put my finger between this device and a piece of metal attached to the governor, it works fine. Surging is a classic sign of a blocked idle or intermediate passage. problems contact webmaster@doityourself.com. I have an issue with a Honda GX160 that is "surging". IDEAL CHOICEMachine inspection standards and the use of durable materials make the Throttle control lever assembly strong, resistant to breakage, 100% durable, and easy to carry. Reddit and its partners use cookies and similar technologies to provide you with a better experience. We are compensated for referring traffic and business to Amazon and other companies linked to on this site. 16500-Z1T-600 Honda Part. In Stock, 2 available sputters at full throttle | Honda ATV Forum . Honda GX200UT2 QXE2 Recoil & Electric Start For Sale - Carroll Stream 1/4 to 1/2 = pilot. Hipa GX160 Carburetor for Honda GX200 GX 160 GX120 5.5 HP 6.5 HP Engine WP30X Water Pump Pressure Washer with Fuel Filter Spark Plug Tune Up Kit. Its smooth all the way to about half throttle. I must concur with Bruce and AVB here, remove the filter, strip and clean the carby and and check your valve clearances cold, 0.15mm on the intake and 0.20mm on the exhaust. A blocked idle jet common cause of Honda generator surging. home improvement and repair website. Honda GX160 surging at all RPM's - DoItYourself.com Anyway, the GX-240 is on a Tiller. It starts right up and idles great. Report back here once you're done and let us know how it all went. Here is what I suggest: Are dodge chargers police cars good cars? I can blow through siphon pipe that sucks gas from bowl to jet. You have to feather the choke some until it gets warm and then when you finally turn the choke off competely it tends to want to surge slightly. Well look at them all in this post, but first, well look at the most likely the aforementioned blocked idle jet. cant remember what it means. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Common symptoms and customer descriptions of fuel starvation include: Customers use many ways to describe it, but all agree, its a pain in the ass. Just another lesson learned but your input was very helpful and kept leading me in the right direction. PDF GX120 GX160 GX200 Maintenance Information - Honda $3.57. It runs fine for about 30 seconds and stops. I would bet this will take care of your issue. I'll keep this thread going when I discover the cause of the surging. if its surging you have a clogged or dirty carb still or its a choke issue or a vent issue from ur tank dirty petcock thats the places i would look. Did you remove the pilot jet when you cleaned your carburetor? The engine will run for 30 Seconds and then just Dies. SOLVED: Honda GX200 only runs with choke on. New - Fixya Cheers, Ted. 12/29/2008. Changed Gas Twice And New Plug Still Only Runs 10 To 15 Mins At A Time .you Can Pull Start As Soon As It Shuts Off. to this site, and use it for non-commercial use subject to our terms of use. Change country . A can of carburetor cleaner using the straw works great when the carb is still bolted to the engine. Leave a little slack that can be trimmed later. Ok just found it, its a be15kb the part # is 16100-ze2-a02, I can get it for you for 57.00 + shipping . at cont. Repair Parts Home Lawn Equipment Parts Honda Parts Honda Small Engine Parts Honda GX Series Engine Parts Honda GX200T (Type . It's an EM5000s, and hadn't been run in about a year. :wave::thumbsup::thumbsup: A forum community dedicated to all Hobbyists. Baja Mini Bikes: MB165-124 & MB200. It was doing it worse when the engine was cold before i put video on it. I've removed the carb and cleaned it thoroughly.I've also drained the fuel tank and poured in fresh fuel. Possible air leak,did you change the carb. Honda refers to surging as "unstable idle speed". New carb, new plug, new tank shut off valve and all new fuels lines. A typical example is how few tools youll need to perform this repair. Dry and reinstall spark plug. Find suitable spare parts for your Honda Engine. If I remove the carb bowl, & open fuel ****, gas flows freely out. By the way, perhaps you could PM me and give the the info so I could order a new carb? So i'm running out of ideas. Did you check the pilot jet to make sure the small orifice was clear? Description. Removing and cleaning the jet will fix the problem. Add to Cart 16562-ZE1-020. Add 1/2 oz. But there are a few non-gas-related issues that can also cause surging. Perfect for go karts, log splitters, pressure washers, and various industrial and commercial uses. Honda Small Engine | GX200 | eReplacementParts.com They are also suitable for pressure washers and water pumps. Please guysI'm running out of hair to pull out! Can it possible be that the magneto is going bad? Still surges like a son of a pig! VPGD: Ng 13 Lnh Nam, P. Mai ng, Q. Hong Mai, H Ni. I can put a finger on the governor linkage and it stops surging. Feb 17, 2010. Honda as well as most manufacturers does not recommend immersion cleaning. This is the official service website for Honda, Power Products, Marine, General Purpose Engine & DC Power unit, GX200. Run your cable where you actually want it to go. Honda GX140 GX160 GX200 Fuel Throttle Governor Spring Link 16500 - eBay GX200 Maintenance Information A H G C D I J H K 1/2 REDUCTION (CENTRIFUGAL CLUTCH TYPE) OIL FILLER CAP/DIPSTICK DIPSTICK OIL DRAIN BOLT <DUAL ELEMENT TYPE> <CYCLONE TYPE> 1/6 REDUCTION D E K ROCKER ARM Standard valve clearance: 0.15 0.02 mm mm (IN) 0.20 mm 0.02 mm (EX) ROCKER ARM PIVOT LOCK NUT ROCKER ARM PIVOT FEELER GAUGE . The idle screw adjusts the idle speed of the engine. Honda Gx390 Will not Rev up over Idle. | Bob's 4 Cycle Karting I did have head off. https://www.youtube.com/watch?v=JGwmU_r2Wao. i did not replace the spark plug i did the last time i worked on it 1 month ago but it has white deposits on it now (lean condition??) Find the nearest service point in your area. I've already change the throttle springs, as well as the throttle it self. Add to Cart 98079-56846 . Honda GX140 GX160 GX200 Fuel Throttle Governor Spring Link 16500-ZH8 Fix Surging Problem on Honda GX 240 Carburetor - YouTube Thanks I'll try to clean the carburetor. Okay, so we know surging is caused by fuel starvation, but whats causing the starvation? Engine Top Plate, fits the 5.5 and 6.5hp engines Honda. Y.Dload said: Hi; Honda 5.5 HP engine will start ok, run 10 sec or so, then die. Seems the gaskets/insulator are stuck to the engineI assume I'll have to pry them off? ng C Xng Honda GX200 6.5HP - Kho Pht in Prior to starting it, I drained the old fuel from the tank and carb, and added some fresh treated gas. Check the float level after it is installed. so it came back yesterday (1 month later) will only run half hr until hot. Thanks for steering me in the right direction! You check to ensure this is actually the problem by spraying starter fluid at the gasket while. $3.66. They told me I need a new tire. You know, I forgot to tell you that the carb kit that I got seemed to have all the parts exceptthe pilot screw (most likely the culprit) did not fit! Honda GX340 Generator. Surging, not carburetor : r/smallengines A Honda engine is as reliable as old pair of corduroy trousers. Plug has been replaced and still the same. 16562-ZE1-020 Honda Part. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. 1/2 to full is the main. I've by-passed the safety switch and have taken the spark plug out and attached it to the spark plug wire and grounded the plug housing (threaded part) and see no spark. Works great on our Titan Engines. Brian_au # 87491 12/08/17 02:01 PM. Contents for. Price sounds reasonable. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. Flag Print this page timing can be the issue, a blocked exhaust can be the issue a bliocked or poor air flow (iar filter can be the issue, spark problems. Download or purchase Honda Engine owners' manuals for the GX120. Have tried adjusting the nuts to change the distance of this device, no good. It doesn't seem to have the issue at higher throttle. The Unit Is 3 Yrs Old Only Used A Few Hours Testing In The Spring. as the backup batteries are only at 53% and need to be full so carb and parts can soak for 24 hours if necessary.) Fluid can pass straight through the side of the pilot jet, it's the small orifice that leads to the fuel inlet that gets clogged. $8.38 Part Number: 87521-ZL0-030. $8.19. A fouled plug could cause this, Also the spring on the throttle link rod if stretched/bent out of shape and engine high speed RPM's set above the 3600 range. I've also checked if the governor arm "setup" was correct. New fuel and I put a new carb on it and it still does it. Its true, bad gas can cause other components of the fuel system to become blocked causing a restriction. idles great, surges during throttle | Honda ATV Forum 10. Honda engines are really nice to work on as you are about to find out. They told me an oil change was performed before the sale. Honda GX-240the dreaded surge!? | Hobbyist Forums Used For 2 Days Until Power Restored. Honda GX200T - Engine Specs The GX120, GX160, and GX200 are horizontal-shaft, single-cylinder engines that replaced the existing models. 16555-ZE1-000 Honda Part. In this post, youll learn why your Honda generator is surging, how you can fix it in just a few minutes, and importantly how you can prevent it from happening in the future. You may freely link What is the s Hello, My Mantis which i purchased in February 2006 has refused to crank! Fuel cons. Troubleshooting Engine will not start: Possible cause: Spark plug wet with fuel (flooded engine). Read Owner's Manual; Find Dealer; In Stock, 3 available In Stock, 3 available Note: Serial# (1000001-9999999) $15.37 . Starting dormant Honda GX200 Pressure Washer - Shop Tools - Home and Garden my gx 200 is cutting out and surging at idle its a honda any Since day one, if I stop it once it is hot; it will not restart for several hours to sometimes the next day. So, I'm assuming the engine is running lean. #1. Posted by Anonymous on May 31, 2019 Want Answer 1 Clicking this will make more experts see the question and we will remind you when it gets answered. The engine should die. (No need to remove carburetor), Spray both the jet and carburetor orifices using carburetor cleaner and straw, Refit screw in reverse order remembering to refit the idle adjuster screw to the same number of turns. Just bought a used 3600 psi DeWalt pressure washer with a Honda GX 200. The Honda GX200 T is a 196 cc (12.0 cu-in) single-cylinder inclined by 25 air-cooled 4-stroke internal combustion small gasoline engine with horizontal shaft manufactured by Honda Motor Company for general-purpose applications, such as pressure washers, commercial lawn and garden equipment, tillers and cultivators, generators, construction and industrial equipment, agricultural equipment . FREE delivery Mon, Oct 31 on $25 of items shipped by Amazon. Questions and Answers. 1-16 of 125 results for "honda gx160 throttle" . It is a 196cc, 5.5 HP and 3600 RPM. if you breakdown the carb for cleaning,remove the idle adjustment screw all the way out (black screw) under that screw is a small black rectangular piece,carefully pop that out with a screw driver, this is an area that gets neglected during cleaning that a lot of the time will cause the surge.blow light compressed air through all openings on the carb then put back together and try it. Honda Gx160 Problem | Smokstak Antique Engine Community Honda refers to surging as unstable idle speed. Surging idle on Honda vehicles - Ricks Free Auto Repair Advice No lights are Can tire be patched? A blocked idle jet is the most common cause of a surging Honda generator. I dont know how to time these, but i can time a 700hp small block ford,lol Honda GX140 GX160 GX200 Fuel Throttle Governor Spring Link 16500-ZH8-823 Assy. Thank you, New comments cannot be posted and votes cannot be cast. The integrated throttle mechanism is adjustable to maximize foot pedal travel giving you more precise throttle control. Engine oil capacity 0.6 Liter. Questions of a Do It Yourself nature should be On a Honda surging is a sure sign of a dirty pilot tube. I also detached the fuel line to the carburetor and it does squirt gas when I pull the cord so the card is getting fuel Ok, I installed the new carb kit, new gasketschanged just about everything that could be changed. Troubleshooting Engine will not start: Possible cause: Battery discharged. It see My Briggs and Stratton is an OHV pull start 12 HP engine. I've noticed that the pull start is very easy when this happens and I get no resistance when pulling (normally I pull the cord until it gets a bit harder, let the cord retract, and then give it a full pull). It sound like a fuel problem, but the above steps show that it's not. In Stock, 3 available . To do that well need to count the number of turns when removing. It will start again after a few pulls but quits again after about 15 seconds. Briggs MODEL 217802 TYPE 011451 Magneto Problems. . The idle screw adjusts the rpm at idle, it doesnt adjust the fuel mix ratio. The route cause of surging is often stale gas. 2 VoidrayAlabel 4 yr. ago Oh ok. I'll try to clean the carburetor. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. A couple things come to mind, Did you replace the spark plug after soaking the carb ? The engines' designs are for turf and commercial applications and related equipment. Cleaning up inherited tools - What cleaner/method should Press J to jump to the feed. But just as importantly, it will start when you need it most. No issues with fuel flow to the carb. Any thoughts on what could be causing my issue? New carb on gx 110, motor surges so I put on a new throttle and surge spring, when doing this it stays at a high idle. This thing already has a throttle control. Insufficient gas supply is however a symptom and not the root cause. (aka, when full throttle, the governor arm keeps moving from "high speed" to "low speed"). 16561-ZL0-000 Honda Part. For a better experience, please enable JavaScript in your browser before proceeding. Come join the discussion about die cast, models, slot cars, radio control vehicles, classifieds, swaps, and more! also it is in a utility box truck side compartment. How do we feel about Suzuki sidekicks/Geo trackers? This usually results in a sludge deposit inside the carburetor that blocks up tiny passageways. (1 tablespoon) to gallon fresh gas, Fill empty (or almost) generator gas tank, Leaking carburetor interface gaskets replace gaskets, Cracked plastic intake manifold replace manifold. Carb is adjustable and has been set as the Honda manual dictates. Thats how easy it is, now your generator is protected from gumming and plastic and rubber degradation. So it's getting fuel OK, right? No more surging! I did look at what a new carb would costfor a GX240, I think the cheapest I found was about $56 or $66anyone able to find one cheaper? All information is provided "AS IS." Removing and cleaning the jet will fix the problem. Ive worked on tons of their engines, strapped to in all kinds of garden tools. Honda Generator Surging - 5 Minute fix - Lawnmowerfixed My finger has to be there. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Thanks. 16551-ZL0-000 Honda Part. Small Engine Suppliers - Understanding and Adjusting Your Governor Ok i changed the plug. An easy way to test for an air leak at the mounting gaskets, is to spray carburetor cleaner or brake parts cleaner around the area while the engine is running. Privacy Policy. ENGINE TOP PLATE. GX200 - Troubleshooting | Honda The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. Dec 2, 2008. Gx200. Spray some either in will its running with throttle . Contents for. Set the idle screw to the same number of turns as removed. How to do; Read Owner's . The gas stabilizer is a special formulation that keeps gas fresh for up to two years and protects the plastic and rubber fuel system components from the corrosive effects of ethanol. This is the official service website for Honda, Power Products, Marine, General Purpose Engine & DC Power unit, GX200. A Honda engine is as reliable as old pair of corduroy trousers. Well darn! I've worked on all types of mechanical equipment, from cars to grass machinery, and this site is where I share fluff-free hacks, tips, and insider know-how. What's funny is, I was able to spray carb cleaner out of all the orfices, especially the idle adjustment orficeeverything looked very clean and even the needle looked good. The bike starts and idles well but under way at full throttle the bike surges. How to fix Honda GX390 surging idle - YouTube GX200. Honda GX200 Engine Parts Reassemble the carb using the identical parts out of the carb kit as you took out. Actually it's: Idle to 1/8 throttle = Pilot/Slow Jet. Its important to return the screw to the same position (or close). Brand new carb. Mechanically it looks fine . Governor Rod. I've noticed that if I slide the choke 3/4's, the engine will idle smoothly. Maybe getting hot and expanding and getting out of synch with the magnet on the flywheel so it doesn't produce a charge? The air-fuel mixture is very lean, which causes the rpm's to rise too high, then the governor brings the idle back down, and repeat. 99. . JavaScript is disabled. Ive got her tuned up with the general maintanence and cleaned the carb up real good. rated power 1.7 L/h - 3600 rpm. If you notice any change in the running when you do this, then there is a good indication of a leak. I have soaked the carb overnight in the TYME brand carb soak and then reassembled, same problem but i noticed if i choke the carb about half way it will smooth out. Best Bry57Tbird 4 yr. ago Usually this is caused by a partially blocked carburetor jet. Amazon.com: honda gx160 throttle Any clues of what I shoud look for or replace? There is a tiny orifice on the bottom and it needs to be clear. Our Honda engine is running, so obviously its getting gas. See all . You can actually see it moving back-and-forth. When its running normally, there are no issues but when I pull the trigger on the pressure washer the throttle starts to surge. #1. To nail this repair successfully well be removing, cleaning, and refitting the idle jet. sputtering and backfiring can be a bunch of things. You can find the gas stabilizer I use here on the Generator maintenance tools page. Youll find a video here that covers mixing and adding gas stabilizers. Free shipping for many products! the reason it is actually in the shop is the magneto would lose spark when hot.. the first time i think i put the wrong ignition coil on it. We welcome your comments and Do as rotti suggested, that black plastic plug under the idle stop screw "IS" the pilot jet on this carburetor. Saw head gasket blown.went to work replacing that. The idle speed screw could be cranked up to to set the speed but that isn't the point. The tread pattern was different than the original (clearly a courser thread) pilot screwso, I had to use the old one. Fuel Filter. the-mike said: 1/4 throttle = needle. We Sell Only Genuine Honda Parts Popular Parts. TNG KHO MY PHT IN. In addition, this motor is a 3/4" Diameter, 3/16" Keyway straight shaft. mounting gasket after you rebuilt the carb. GX200. Bike surging at full throttle and high speed - BMW MOA Throttle Return Spring. No change :(. I owe you guys! Jun 7, 2014. carb can be the issue. Outdoor Gasoline and Electric Powered Equipment and Small Engines - Honda GX 200 quits after 15 to 30 seconds - I have a Honda GX 200 engine. We already covered the most likely reason your Honda generator is surging but, as you know, its not the only reason. Honda GX 200 quits after 15 to 30 seconds - DoItYourself.com suggestions. A different customer of mine had a 5.5hp honda look a like in my shop and I removed the carb from it and insected it, while looking at it I noticed it had an Air/idle mixture screw towards the intake side of carb. I know the Honda engineers care, it shows in their attention to detail. Model 01919-00 10 Hp B&s Ohv Engine. It is a four stroke, overhead valve , single cylinder engine. For more information, please see our Honda GX200 Throttle Surging Under Load : r/pressurewashing - reddit